Tongli is a high-technology company, with a strong research and development capacity delivered
by our own Institute of Slewing Ring Research. Tongli has a strict quality control system.
Every single slewing ring is inspected by many kinds of specialized equipments every day.
Slewing Ring Process Flow Chart
Transportation
1.Slewing ring handling in the loading and unloading process should be done gently, and non-throwing,hitting. Weighting more than 30kg slewing ring, it should be use lifting holes when in the handling process.
2.Slewing ring must be horizontal in the transport. For the non-wooden packaging of slewing ring, the bottom must be put in wooden pads and should have anti-slip steps.
3.For the diameter greater than 3000mmor easily deformed slewing ring, bearing should have assistant supporting.
12.Usage and maintenance
1.The slewing ring had been filed a few of No.3 lithium based grease in the race before delivery. Consumers should fill the new grease suitably according to different working condition before use it. Generally, it is necessary to fill in grease once every 100 hours for ball slewing ring, and once every 50 hours for roller slewing ring. When filling in lithium based grease, it must take the grease even till the grease out off from the sealing. The filling period should be shorten if there is the special working condition such as at the torrid zone, high humidity, severe dust, large temperature variation and long continuing working time. It should be filled with new grease before and after the machine being long time stop working.
2.The gear face exposed in air should periodically cleaned and spread with appropriate oil on it.
3.In general working condition, check the pre-tighten force of the bolts after first 100 working hours then check it every 500 hours of the slewing ring. It must be always kept enough pre-tighten force.
4.Cleaning the slewing ring with high-pressure water is not permissible during operation so as to avoid the water entering to the rolling race.
5.Stop and check the machine during operation if there is abnormal noise, vibration occurred or suddenly power rose. Remove the trouble or dismantle it for repairing if necessary. 6.Should not let the hard materials access or enter in the engaging area of the gear. 7.Regularly check the seal ring is that OK or not. Replace it if it is damaged and reset it when is is fallen.
8.Multi-slewing rings overlapping together horizontally must put at least 3-5 pads evenly in the direction of circumference between the slewing rings. And the upper and lower pads put in the circumferential direction of the position should be consistent. Slewing ring stand up is prohibited.
9.Slewing ring should be placed on non-corrosive medium, and stored in dry, flat indoor room, can not be soaked watered.
No. | Models | No. | Models | No. | Models | No. | Models |
1 | Komatsu PC40-10 | 51 | Hitachi EX100-5 | 101 | Kobelco SK907B | 151 | Daewoo DH300-7 |
2 | Komatsu PW60-5 | 52 | Hitachi EX120-2 | 102 | Kobelco SK09 | 152 | Daewoo DH55 |
3 | Komatsu PC60-5(1) | 53 | Hitachi EX120-3 | 103 | Kobelco SK03 | 153 | Daewoo DH55 |
4 | Komatsu PC60-5(2) | 54 | Hitachi ZX120 | 104 | Kobelco SK04 | 154 | Daewoo DH55 |
5 | Komatsu PC60-6(Z=76) | 55 | Hitachi EX120-1 | 105 | Kobelco SK60-5 | 155 | Caterpillar CAT110 |
6 | Komatsu PC60-6(Z=80) | 56 | Hitachi EX120-5 | 106 | Kobelco SK60-6 | 156 | Caterpillar CAT215 |
7 | Komatsu PC60-7(Z=76) | 57 | Hitachi EX150 | 107 | Kobelco SK200-3/5 | 157 | Caterpillar CAT215B |
8 | Komatsu PC60-7(Z=80) | 58 | Hitachi EX160WD-1 | 108 | Kobelco SK200-6 | 158 | Caterpillar CAT225 |
9 | Komatsu PC90-6 | 59 | Hitachi EX200-1 | 109 | Kobelco SK210-6E | 159 | Caterpillar CAT280 |
10 | Komatsu PC100-5 | 60 | Hitachi EX200-2,3,5 | 110 | Kobelco SK200-8 | 160 | Caterpillar CAT200B |
11 | Komatsu PC120-5 | 61 | Hitachi ZX200 | 111 | Kobelco SK235 | 161 | Caterpillar CAT305.5 |
12 | Komatsu PC120-6(4D95) | 62 | Hitachi EX210-5 | 112 | Kobelco SK330-3 | 162 | Caterpillar CAT320B |
13 | Komatsu PC120-6(4D102) | 63 | Hitachi ZX210 | 113 | Kobelco SK350 | 163 | Caterpillar CAT320C |
14 | Komatsu PC130-7 | 64 | Hitachi EX220-5 | 114 | Kobelco SK450-6E | 164 | Caterpillar CAT320D |
15 | Komatsu PC150-7 | 65 | Hitachi ZX225U(1) | 115 | Sumitomo SH60-1 | 165 | Caterpillar CAT320L |
16 | Komatsu PC20HT | 66 | Hitachi ZX225U(2) | 116 | Sumitomo SH120-1 | 166 | Caterpillar CAT325 |
17 | Komatsu PC200-1 | 67 | Hitachi ZX230 | 117 | Sumitomo SH120-2 | 167 | Caterpillar CAT325B |
18 | Komatsu PC200-2 | 68 | Hitachi ZX240 | 118 | Sumitomo SH120-3 | 168 | Caterpillar CAT325C |
19 | Komatsu PC200-3 | 69 | Hitachi ZX270 | 119 | Sumitomo SH120 | 169 | Caterpillar CAT330C |
20 | Komatsu PC200-5 | 70 | Hitachi EX300-1 | 120 | Sumitomo SH140 | 170 | Hyundai R55-7 |
21 | Komatsu PC200-6(1) | 71 | Hitachi EX300-2 | 121 | Sumitomo SH145 | 171 | Hyundai R60-5 |
22 | Komatsu PC200-6(2) | 72 | Hitachi EX300-3 | 122 | Sumitomo SH200A1 | 172 | Hyundai R60-7(1) |
23 | Komatsu PC200-6(NEW) | 73 | Hitachi EX300-5 | 123 | Sumitomo SH200A2 | 173 | Hyundai R60-7(2) |
24 | Komatsu PC200-6(6D95) | 74 | Hitachi ZX330 | 124 | Sumitomo SH200A3 | 174 | Hyundai R110-7 |
25 | Komatsu PC200-7 | 75 | Hitachi ZX350-5 | 125 | Sumitomo SH200C2 | 175 | Hyundai R130-5 |
26 | Komatsu PC200-8 | 76 | Hitachi ZX450H | 126 | Sumitomo SH200C3 | 176 | Hyundai R130-7 |
27 | Komatsu PC220-3 | 77 | Kato HD250-7 | 127 | Sumitomo SH220-2 | 177 | Hyundai R170-5 |
28 | Komatsu PC220-5 | 78 | Kato HD450-5 | 128 | Sumitomo SH220-3 | 178 | Hyundai R200-5 |
29 | Komatsu PC220-7 | 79 | Kato HD450-7 | 129 | Sumitomo SH225 | 179 | Hyundai R200-7 |
30 | Komatsu PC220-8 | 80 | Kato HD450 | 130 | Sumitomo SH260 | 180 | Hyundai R210-3 |
31 | Komatsu PC228 | 81 | Kato HD512 | 131 | Sumitomo SH265 | 181 | Hyundai R215-7 |
32 | Komatsu PC240-8 | 82 | Kato HD516 | 132 | Sumitomo SH280 | 182 | Hyundai R220-5 |
33 | Komatsu PC300-2 | 83 | Kato HD770SE | 133 | Sumitomo SH300-2 | 183 | Hyundai R225-7 |
34 | Komatsu PC300-3 | 84 | Kato HD770-1 | 134 | Sumitomo SH300-3 | 184 | Hyundai R260LC-7 |
35 | Komatsu PC300-5 | 85 | Kato HD770-2 | 135 | Sumitomo SH330 | 185 | Hyundai R290 |
36 | Komatsu PC300-6 | 86 | Kato HD700-2 | 136 | Sumitomo SH340 | 186 | Hyundai R305LC-7 |
37 | Komatsu PC350-6 | 87 | Kato HD700-5 | 137 | Sumitomo SH350 | 187 | Hyundai R300 |
38 | Komatsu PC360-7 | 88 | Kato HD700-7 | 138 | Sumitomo SH40T | 188 | Volvo EC210B |
39 | Komatsu PC400-1 | 89 | Kato HD800-5 | 139 | Sumitomo SH430 | 189 | Volvo EC210 |
40 | Komatsu PC400-3 | 90 | Kato HD800-7 | 140 | Daewoo DH55-3 | 190 | Volvo EC290 |
41 | Komatsu PC400-5 | 91 | Kato HD820-1 | 141 | Daewoo DH55-5 | 191 | Volvo EC360 |
42 | Komatsu PC400-6 | 92 | Kato HD820-3 | 142 | Daewoo DH200-3 | 192 | Samsung PS132 |
43 | Komatsu PC450-5 | 93 | Kato HD1250/1430 | 143 | Daewoo DH220-2 | 193 | Samsung PS210 |
44 | Komatsu PC450-6 | 94 | Kobelco SK120-5 | 144 | Daewoo DH220-3 | 194 | Samsung PS292 |
45 | Komatsu PC450-7 | 95 | Kobelco SK130-7 | 145 | Daewoo DH220-5 | 195 | Samsung MX08-2 |
46 | Komatsu PC650 | 96 | Kobelco SK07-1 | 146 | Daewoo DH220-7LC | 196 | Liebherr 914 |
47 | Hitachi EX60-1 | 97 | Kobelco SK07-1-N2 | 147 | Daewoo DH225-7 | 197 | Liebherr 924 |
48 | Hitachi EX60-2,3 | 98 | Kobelco SK07-N2(1) | 148 | Daewoo DH280 | 198 | Liebherr 934 |
49 | Hitachi EX60-5 | 99 | Kobelco SK07-N2(2) | 149 | Daewoo DH290-5 | 199 | Case CX240 |
50 | Hitachi EX90 | 100 | Kobelco SK07-2 | 150 | Daewoo DH300-5 | 200 | Mitsubishi 230 |